Innovative Moulds Pvt Ltd Get a quote
Injection moulds, jigs & fixtures

Precision moulds, built to run for millions of shots.

We design and manufacture injection moulds for plastic components, and we stay with the job from the first look at your drawing to the day the tool is running on your press. If a part has to fit, seal, look right and keep doing so for millions of cycles, that is the work we enjoy.

Get a quote Products & services
Machined mould cavity block at Innovative Moulds Pvt Ltd
What we make

Tooling for parts that have to fit, seal and survive

Most of our work is production tooling for moulders and OEMs around the NCR and beyond: multi-cavity tools that have to run shift after shift without surprises. Here is the short version; the full range is on the Products & Services page.

Multi-cavity moulds

Balanced runners and uniform cooling for consistent part weight across every cavity.

Details

Hot runner systems

Valve-gate and open-gate hot runners for high-volume parts with minimal material waste.

Details

Insert & overmoulding

Two-shot and insert-loading tools for metal-in-plastic and soft-touch components.

Details

Repair & refurbishment

Polishing, texture restoration and component replacement for worn tools.

Details
Process

How a tool gets built

Five stages, each signed off before the next starts.

  1. Enquiry & DFM

    Send your part drawing or 3D model. We review mouldability and quote cavitation, steel and lead time.

  2. Mould design

    Full 3D tool design with cooling, ejection and gating, shared for your approval.

  3. Machining

    Cores, cavities and inserts cut, hardened and finished to the drawing.

  4. Assembly & trials

    Fitting, polishing and trial shots on a press, with dimensional inspection of the parts.

  5. Handover

    Tool delivered with trial parts, process settings and a maintenance schedule.

Industries

Who we tool for

Automotive interiors & under-bonnet Electrical switchgear & enclosures Consumer appliances Packaging & closures Medical disposables Industrial & agricultural parts
Clients

Companies that trust us with their tooling

Since 2014 we have built and maintained moulds for component manufacturers across automotive, electronics and consumer goods. A few of the names we work with:

  • Roki Minda
  • Sunplast
  • Optics
  • PG Electroplast
  • JMV
  • Omega Moulds

and many more. Read about how we work with them.

Why Innovative Moulds

What working with us feels like

We solve the problem, not just the drawing

Every part arrives with a reason it is difficult: a thin wall, a tricky undercut, a cosmetic face that cannot show a gate. We talk that through with you first, suggest changes where they help, and design the tool around the real constraint.

Everything under one roof

Design, CNC machining, EDM, fitting and trials all happen at our works in Greater Noida. The engineer who designed your tool is a few steps from the person fitting it, so questions get answered the same day.

Honest timelines, kept

We quote lead times we can actually meet and tell you early if anything moves. Most of our customers have been with us for years, which we think says more than any brochure line could.

Have a part to tool?

Send the drawing or 3D model and we will come back with cavitation options, steel recommendation, price and lead time.

Get a quote or call +91 9718821794
About us

One accountable mould maker, from design to handover

Innovative Moulds Pvt Ltd is an injection mould maker in Surajpur Industrial Area, Greater Noida. We have been building tools here since 2014.

Who we are

We started in 2014 with a simple idea: a mould maker should take responsibility for the whole job, not just the steel. That means understanding the part, questioning the drawing where it needs questioning, building the tool properly, and being there when it goes on the press for the first time.

Twelve years on, that is still how we work. Our customers are moulders and OEMs who need tools that hold tolerance over long production runs, and who would rather deal with one supplier who owns the result than four who point at each other. Design, machining, assembly and trials all happen under one roof in Greater Noida, so there is never a gap between the person who designed the tool and the person fitting it.

We are not the biggest toolroom in the NCR, and we do not try to be. We would rather be the one you call when the part is awkward and the timeline is real.

2014year established
45people at the works
12vertical CNC machining centres
850 tlargest press our moulds are built for
Ramavtar Sharma, Director, at his desk
From the Director

Ramavtar Sharma

Director, Innovative Moulds Pvt Ltd

Ramavtar Sharma has spent more than fifteen years in injection mould making, starting on the shop floor and working through design, machining and tool trials before founding Innovative Moulds Pvt Ltd in 2014. That background shows in how the company runs: he still reviews every new part drawing himself and is usually at the press for the first trial shots.

He is known among customers as a problem-solver first. Where many toolrooms will quote exactly what is on the drawing, his habit is to ask what the part actually has to do, then suggest the gate position, cooling layout or small design change that will make it mould better and last longer. It is a slower first conversation and a much faster road to a tool that runs.

"A mould is not finished when it leaves our works. It is finished when your parts are coming off the press, in tolerance, shift after shift. That is the standard we build to."
Clients

Who we work with

Over the past twelve years we have become the regular toolroom for a number of component manufacturers in automotive, electronics and consumer goods. Many of them came to us with one difficult tool and stayed for the rest.

  • Roki Minda
  • Sunplast
  • Optics
  • PG Electroplast
  • JMV
  • Omega Moulds

and many more.

Facility

The works at Surajpur

Our unit at I-74, Site-C, Surajpur Industrial Area covers 600 m², with 450 m² of factory floor, and houses the design office, machine shop, inspection and fitting areas. Everything a tool needs happens within these walls.

Design office

3D mould design and mould-flow analysis before any steel is cut, with drawings shared for your approval at each stage.

Machine shop

Twelve vertical CNC machining centres (the largest with 1370 × 750 × 700 mm travel), five ZNC sinker EDMs up to 2000 × 1000 mm, plus milling, surface grinding, radial drilling, turning and band saw. Two 5-tonne EOT cranes and a 64 kVA DG set keep the shop moving.

Inspection, spotting & trials

CMM and visual measuring machines for inspection, a 120-tonne die spotting press for matching parting faces, and trial moulding on presses from 100 to 850 tonne through our sister concern.

What customers get

  • One point of contact from quote to handover
  • Design files and inspection reports delivered with every tool
  • Standard mould bases and components, so spares are easy to source
  • Support during your first production runs

Quality

  • Every core and cavity inspected on CMM against the drawing before assembly
  • Parting faces matched on the die spotting press, not on your machine
  • Trial parts measured and reported before dispatch

Our quality policy is short: deliver tools that consistently meet or exceed what the customer expects, on time, and keep improving the systems that make that possible. Quality is checked at every stage, not just at the end.

Products & services

Moulds we build and the work around them

Production tooling, prototype tooling, and the design, machining and repair services that keep it running. If you are not sure which of these you need, send us the part and we will tell you.

01

Injection moulds

Single & multi-cavity moulds

Production tools from single cavity to high-cavitation, with balanced runner systems and conformal or drilled cooling, matched to your press.

  • Cold runner or hot runner
  • Hardened or pre-hardened steel
  • Interchangeable inserts where family parts share a base

Hot runner moulds

Valve-gate and open-gate systems for high-volume parts, reducing material waste and cycle time.

  • Sequential valve gating for large parts
  • Temperature controllers supplied or integrated

Insert & overmoulding tools

Two-shot, rotary and insert-loading tools for metal-in-plastic parts, soft-touch grips and seals.

  • Insert locating and retention designed in
  • Robot or manual loading

Prototype & bridge tools

Aluminium and pre-hardened steel tools for pilot runs and design validation before production tooling.

  • Short lead time
  • Same gating and cooling philosophy as the production tool

Unscrewing & collapsible-core moulds

Threaded closures and internally undercut parts, with rack, motor or hydraulic unscrewing.

Family & stack moulds

Several part numbers in one tool, or two parting lines for double output on the same press.

02

Engineering services

DFM & mould-flow analysis

Design-for-manufacture review of your part: wall thickness, draft, gate location, weld lines and sink marks, before steel is cut.

Mould design

Full 3D tool design with 2D detail drawings, bill of materials and standard component lists.

Reverse engineering

Measure an existing part or worn tool and produce a drawing for a replacement.

03

Machining & finishing

CNC milling

Cores, cavities and mould plates, roughing to finish machining.

Wire-cut & sinker EDM

Sharp corners, deep ribs and fine detail that cutters cannot reach.

Polishing & texturing

Mirror polish for optical and clear parts, or texture to your specified grade.

04

Trials, repair & maintenance

Mould trials

T1 through final trials on presses from 100 to 850 tonne, with an inspection report and recommended process settings.

Repair & refurbishment

Flash repair, welding, re-polishing, texture restoration and replacement of worn components.

Modification

Engineering changes to an existing tool: new inserts, gate changes, added cavities.

05

Jigs, fixtures & gauges

Alongside moulds we build the jigs, fixtures and checking gauges that go with them, including inspection fixtures for automotive assemblies.

Checking fixtures & gauges

Receiver gauges and checking fixtures that locate a moulded part on its datums so key dimensions can be verified on the shop floor in seconds.

Assembly & holding jigs

Jigs for drilling, welding, trimming and assembly operations on moulded and sheet-metal parts, built to your process layout.

Checking fixture for a four-wheeler component
Checking fixture, four-wheeler component
Checking fixture with clamps for a moulded part
Checking fixture with toggle clamps
Specifications

Materials and capacity

Mould steels

  • P20 / 718H pre-hardened
  • H13 hardened
  • S136 / 420 stainless for clear and medical parts
  • Aluminium 7075 for prototypes

Capacity

  • Moulds for presses up to 850 tonne
  • Largest CNC travel: 1370 × 750 × 700 mm
  • Largest EDM table: 2000 × 1000 × 600 mm
  • Die spotting: 1400 × 1100 mm bed, 120 tonne
  • Lifting: two 5-tonne EOT cranes
  • Trial presses: 100, 150, 250, 450 and 850 tonne

Machine list

MachineSize / capacityMakeQty
Vertical CNC machining centre1370 × 750 × 700 mmCosmos3
Vertical CNC machining centre1100 × 600 × 600 mmCosmos1
Vertical CNC machining centre1000 × 600 × 600 mmCosmos2
Vertical CNC machining centre800 × 500 × 500 mmCosmos4
Vertical CNC machining centre650 × 400 × 400 mmCosmos2
ZNC sinker EDM2000 × 1000 × 600 mmJoemars1
ZNC sinker EDM1200 × 700 × 400 mmJoemars1
ZNC sinker EDM800 × 600 × 300 mmElectronica1
ZNC sinker EDM600 × 400 × 250 mmJoemars, Electronica2
Coordinate measuring machine (CMM)800 × 1000 × 800 mmAccurate1
Visual measuring machine (VMM)400 × 300 × 200 mmBan Bros1
Die spotting press1400 × 1100 × 1470 mm, 120 tSXKH-120T1
Vertical milling machine1200 × 350 mmManford3
Surface grinding machine500 × 250 × 250 mmSGMT, Sonica3
Radial drilling machineØ40 mm3
Turning machineØ300 × 1000 mmSabharwal & Co.1
Band saw450 × 450 × 450 mmMulticut1
Diamond polishing set-up2
EOT crane5 tonneBhagat Crane2
DG set, power backup64 kVAJakson1
Injection moulding machines (sister concern, for trials)100, 150, 250, 450, 850 tonneMilacron, Emactra, Toshiba, Shibaura5

Not sure which type of tool your part needs? Send us the drawing and we will recommend one.

Gallery

Tools, parts and the shop floor

Finished moulds, the parts they produce, and the machines they are made on, all photographed at our works in Surajpur.

Finished moulds

Tooling

Two-cavity mould core half, newly finished
New two-cavity mould, core side
Two-cavity mould cavity half, newly finished
New two-cavity mould, cavity side
Machined cavity insert with ribs
Cavity insert after CNC machining
Large machined core with cooling layout
Core block, large housing part
Mould plate with deep ribbed cavity
Cavity plate, ribbed enclosure
Mould half ready for assembly
Mould half ready for fitting
Moulded parts

Parts

Switch plate top cover with two socket openings
Top cover, 2-socket switch plate
Electrical meter base top cover
Top cover, meter base
PCB enclosure bottom cover
PCB bottom cover, electronics enclosure
Aqua press wringer body, consumer product
Aqua press wringer body
Jar base, kitchen appliance
Jar base, kitchen appliance
Electrical enclosure with display cut-out
Electrical enclosure, meter housing
Facility

Shop floor

Cosmos vertical CNC machining centre
Vertical CNC machining centre, Cosmos
Large vertical CNC machining centre
Vertical CNC, 1370 × 750 × 700 mm
Joemars sinker EDM
ZNC sinker EDM, Joemars
Coordinate measuring machine in the inspection room
CMM inspection room
120 tonne die spotting press
Die spotting press, 120 tonne
Conventional vertical milling machine
Conventional milling, Manford
Contact

Get a quote

Tell us about the part, send a drawing if you have one, and we will reply within one working day with options, price and lead time. If it is easier to talk it through, call us; Ramavtar Sharma takes most first enquiries himself.

Phone+91 9718821794
Ramavtar Sharma, Director
Works addressI-74, Site-C, Surajpur Industrial Area,
Greater Noida, Uttar Pradesh
HoursMonday to Saturday, 9:00 to 18:00 IST

We reply within one working day.